COSMOSWorks Designer

 

Length: 2 days

 

Prerequisites: Knowledge of SolidWorks and basic mechanical engineering concepts is recommended.

 

Course Description: This course is designed to make SolidWorks users more productive more quickly with the COSMOSWorks Designer Bundle. It offers a comprehensive hands-on training on the applications of COSMOSWorks. The class discusses linear stress analysis, gap/contact analysis, and best practices. Analysis features are discussed using an integrated approach of the COSMOSWorks software from within the SolidWorks environment. Finally, examples of parts and assemblies including those with various gap/contact conditions are reviewed.

 

Introduction to FEA

About This Course
What is COSMOSWorks?
What is Finite Element Analysis?
Build Mathematical Model

Build Finite Element Model

Solve Finite Element Model
Analyze Results
Errors in FEA
Finite Elements

Degrees of Freedom
Calculations in FEA

Interpretation of FEA Results
Units of Measurement

Limitations of COSMOSWorks Designer
Summary

Lesson 1: Static Analysis of a Rectangular Hollow Plate

Objectives
Project Description
Options
Preprocessing

Meshing
Postprocessing

Multiple Studies
Check Convergence and Accuracy
Results Summary
Comparison With Analytical Results

Prescribed Displacements

Summary

Lesson 2: Static Analysis of an L-Bracket

Objectives
Project Description
Analyses of a Bracket Without the Fillet

Analysis of Bracket with a Fillet

Conclusion & Summary

Lesson 3: Static Analysis of a Support Bracket

Objectives
Project Description
Geometry Preparation
P-elements
H vs. P Elements
Mesh Considerations
P-element Results Folders
Run Analysis Using h-Method Solution
Results Comparison
Summary

Lesson 4: Contact/Gap Analysis of Pliers

Objectives
Project Description
Contact/Gap Analysis
Analysis to Determine Maximum Possible Stress in Model
Pliers Contact Study

Summary

Lesson 5: Shell Analysis of a Pulley

Objectives
Project Description
Model Preparation
Initial Shell Analysis

Analysis with Mesh Controls
Shell Element vs. Solid Element Modeling
Results Comparison
Summary

Lesson 6: Shrink Fit Analysis of a Wheel Assembly

Objectives
Project Description
Symmetry
Defeaturing
Shrink Fit Analysis

Contact/Gap Conditions
Summary

Lesson 7: Stress Analysis of a Shock Absorber

Objectives
Project Description
Calculate Compressive Spring Stiffness

Analyze Shock Absorber Assembly

Analysis with a Refined Mesh
Summary

Lesson 8: Contact Analysis of a Clamp

Objectives
Project Description
Large Displacement Contact Option
Large Displacement Contact Analysis
Discussion
Analysis with Refined Mesh

Summary

Lesson 9: Contact Analysis of a Scissor Lift

Objectives
Project Description
Analysis of Lift in Collapsed Configuration

Summary

Lesson 10: Analysis of a Platform Using Design Scenarios

Objectives
Project Description
Analysis Overview
Model Preparation

Design Scenarios Analysis

Limitations of Linear Analysis

Summary

Lesson 11: Static Analysis of a Bimetal Strip

Objectives
Project Description
Deformation Analysis of Bimetal Assembly (Bonded)
Deformation Analysis of Bimetal Assembly (Contact)

Thermal Stress Analysis of Bimetal Assembly

Summary

Lesson 12: Shell Analysis of a Bracket Using Selected Surfaces

Objectives
Project Description
Analysis of Bracket With No Welds
Analysis With Welds

Discussion & Summary

Appendix A: Meshing, Solvers, and Tips & Tricks

Meshing Strategies
Geometry Preparation

Mesh Quality

Mesh Controls
Meshing Stages
Failure Diagnostics

Tips for Using Shell Elements
Hardware Considerations in Meshing
Solvers in COSMOSWorks
Choosing a Solver

Appendix B: COSMOS Licensing Options

COSMOS Licensing Options

COSMOS License Administrator Tool